MAIN RESPONSIBILITIES OF THE JOB
- Operational Responsibilities
- Follow all safety regulations and best practices to ensure a safe working environment.
- Conduct daily pre-shift forklift inspections, reporting any maintenance or repair needs promptly.
- Communicate effectively with other staff and superiors to ensure smooth workflow and efficient operations in different shop floors
- May be required to perform other general Logistics duties as needed, such as:
- Unboxing of CKD-cases as guided by the unboxing guidelines
- Inspection of parts and reporting any part defects to the team leader
- Racking and binning of parts in their respective material handling equipment
- Robbing of parts to enable assembly continuity in case of missing or damage parts replacement as guided by authorized parts discrepancy report
- Sequential feeding of parts to line assembly within the facility as per assembly schedule
- Ensuring smooth operations within the line by providing real time reactions to Logistics related delays
- Carry out post-mortem to ensure all parts are consumed, prepare reports in case discrepancy
- Report all MMOs and KDQRs to your team leader and supervisor
- Handle any hazardous materials in an appropriate manner
- And any other duties as assigned by immediate supervisor
KNOWLEDGE, SKILLS AND EXPERIENCE
- Minimum level of academic and professional qualification required to perform effectively in the role
- Possession of a valid forklift operator’s license or certification –Class G
- To have completed secondary level of education
- Ability to work accurately and methodically
- Ability to accurately complete paperwork and count stock
- Minimum level of experience required to perform effectively in the role
- Working experience of 2 years in warehouse operations
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MAIN RESPONSIBILITIES OF THE JOB
Operational Responsibilities
Quality Control of Inline and EOL Assembly Processes and Workmanship:
- Conduct inspections at various stages of vehicle assembly to ensure compliance with OEM specifications and quality standards.
- Approve or reject components and assembled units based on quality criteria.
- Identify and document defects found during the assembly process.
- Coordinate daily activities and schedules with the inspection team to ensure seamless operations.
- Conduct daily product audits on all vehicles to ensure they meet OEM standards.
- Oversee functional and dynamic tests, including wheel alignment, brake tests, and road tests, to ensure vehicles meet OEM specifications.
Assembly Documentation Management:
- Print and issue each vehicle’s documentation to the assembly line.
- Ensure assembly line technicians accurately fill in all details in the provided check sheets.
- Ensure all checklists and vehicle records are well filed and stored in the KVM archives building.
Data Collection and Analysis:
- Collect data on inspection results and defect rates throughout the assembly line.
- Analyze data to identify trends, root causes of defects, and areas for improvement.
- Maintain detailed records of inspections and test results.
Feedback and Defect Rate Reporting:
- Provide immediate feedback to assembly team members and supervisors regarding quality issues.
- Prepare and submit daily defect reports to the Quality Assurance Coordinator and other relevant team members.
- Communicate quality findings and recommendations to relevant stakeholders.
Process Improvement and Kaizen activities:
- Identify opportunities for process improvements to enhance quality and efficiency in the assembly line.
- Develop and refine inspection check sheets to ensure consistency in quality checks.
- Collaborate with production teams to implement corrective actions and preventive measures.
Defect Reduction and RCA:
- Conduct root cause analysis on severe and repetitive defects discovered during end-of-line inspections/product audits.
- Implement corrective actions and monitor their effectiveness in reducing defects.
- Ensure compliance with safety standards throughout the assembly process.
- Follow up on rework procedures and ensure timely resolution of quality issues.
Initiation of Internal Campaigns:
- Initiate internal campaigns as containment actions when repetitive or critical defects are identified.
- Coordinate with production teams to address and resolve issues promptly.
- Track the progress and effectiveness of campaigns to prevent recurrence of defects.
Daily and weekly Reporting:
- Share daily product audit reports and inspection results with the team, including weighted DPV (Defects Per Vehicle) results.
- Submit comprehensive product audit reports to the plant and relevant customers.
- Share daily WIP (Work In Progress) reports with throughput of ready units.
KNOWLEDGE, SKILLS AND EXPERIENCE
- Minimum level of academic and professional qualification required to perform effectively in the role
- Diploma/Degree in Mechanical Engineering (preferably Automotive, Production, or Manufacturing Engineering).
- Certification in quality control is a strong advantage.
- Proven experience in vehicle inspections in a busy automobile manufacturing plant.
- Must be an experienced driver.
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