Barryman at Accurex Leadership and Management Consultants Ltd

Job Role

• The Barryman is responsible for supporting furnace operations by managing the movement of charge materials, removing slag, collecting metal samples, and assisting during tapping operations at the induction furnace. The role involves using specialized furnace tools, including the barry, slag spoons, and sampling tools, while observing strict safety procedures and following instructions from the First Hand.
• The ideal candidate should be physically fit, safety-conscious, reliable, and capable of working in a high-temperature manufacturing environment while ensuring smooth furnace operations and adherence to required steel quality standards.

PURPOSE OF THE ROLE

• Support efficient furnace operations by ensuring proper movement of charge materials during melting.
• Assist in maintaining consistent melting processes and preventing charge bridging.
• Ensure proper slag removal and timely collection of metal samples.
• Support safe and efficient tapping operations.
• Maintain furnace tools and ensure the working platform remains clean and organized.
• Observe all furnace safety procedures and operational instructions.
• Contribute to timely melting cycles and achievement of required steel quality standards.

DUTIES AND RESPONSIBILITIES

Charge & Melt Support

• Push down furnace charge materials and break scrap bridges using the barry as instructed by the First Hand.
• Monitor the movement of charge materials to ensure proper melting and prevent hanging bridges.
• Assist in maintaining the appropriate melt level throughout the melting process.
• Add alloys and other additives strictly according to the quantities and sequence provided by the First Hand.
• Follow operational instructions to ensure smooth and efficient furnace operations.

Slag Removal & Metal Sampling

• Remove slag from the molten metal bath using the appropriate slag spoon before sampling and tapping.
• Collect metal samples and take temperature readings when instructed.
• Immediately pass collected samples and temperature readings to the responsible personnel.
• Ensure all tools used in the molten metal bath are dry and properly pre-heated before use.
• Observe proper handling procedures when working with molten metal to prevent accidents and contamination.

Tapping Support

• Assist in preparing the ladle, spout, and tapping area before each tapping operation.
• Support the First Hand during tapping activities by following operational instructions.
• Maintain a safe distance from the molten metal stream during tapping.
• Assist in cleaning the spout and furnace mouth after tapping as directed.
• Ensure the tapping area is properly maintained and free from unnecessary obstructions.

Tools, Housekeeping & Shift Handover

• Inspect barries, spoons, and sampling tools before use and report any damaged, bent, or worn-out equipment.
• Ensure furnace tools are properly stored in designated areas and kept dry.
• Maintain cleanliness of the furnace platform by removing spills, metal skulls, and other operational waste.
• Ensure tools and equipment are handled and stored safely after use.
• Communicate furnace operating status, equipment faults, and pending issues to the incoming Barryman during shift handover.
• Report any operational abnormalities, safety concerns, and near misses to the supervisor.

Safety Compliance & Operational Procedures

• Wear the required furnace Personal Protective Equipment (PPE) at all times while working on the furnace platform.
• Observe all workplace safety procedures when handling hot tools and working around molten metal.
• Never introduce wet, oily, or cold tools into molten metal, as moisture can cause dangerous explosions.
• Maintain a safe distance from tapping streams, ladles, and suspended loads.
• Immediately stop work and report any abnormalities involving furnace lining, coil water, or molten metal.
• Maintain professional conduct and observe the company's zero-tolerance policy on alcohol and drug use at work.

QUALIFICATIONS

• KCPE, KCSE, or equivalent educational qualification.
• Ability to read, understand, and follow simple operational and safety instructions.
• Previous experience working in a furnace, foundry, steel manufacturing plant, or heavy industrial environment will be an added advantage.
• Must be physically fit and capable of working in a high-temperature industrial environment.
• Willingness to undergo plant safety induction and furnace-area safety training provided by the employer.
• Ability to work shifts and follow instructions from the Furnace Supervisor and First Hand.