Plant Mechanical Technician at Biodeal Laboratories Limited

Role Objectives

• Manage work order and PM process via the Annual PM schedule (work order generation, tracking, reporting, and completion).
• Lead in the implementation of 5S in the workplace.
• Lead all assigned continuous improvement projects related to TPM.
• Create and manage requisitions for outside repairs (cost estimating through completion); help manage cost and look for ways to improve, using internal resources.
• Support safety and environmental auditing process/action plan by independently scheduling and conducting PM and work order audits.
• Review/track metrics with the Maintenance Manager and lead maintenance technicians and make recommendations for improvements.
• Perform hazard assessment of jobs and identify permits required.
• Plan and order parts/materials; prepare parts kits for upcoming jobs.
• Work directly with production associates and management to problem-solve and correct production issues that will ensure maximum production efficiencies.
• Develop measurements for tracking the success and timeliness of maintenance activities, such as work order completion rates.
• Work collaboratively with Quality and Production Departments to resolve issues. Communicate clearly and concisely to others, both verbally and in writing.
• Comply, enforce, and assist supervision in ensuring employees comply with all job duties, PPE, GMP, and safety policies.
• Maintain assigned equipment & through corrective and preventive maintenance.
• Maintain utility systems, specifically, the Water Plant and Effluent Treatment Plant
• Maintain all required documentation for all the works / activities carried out.
• Ensure availability of Autonomous Maintenance (AM) supporting materials (e.g. daily checklists) and coach operators on AM in the areas / department allocated.
• Collaborate with area / department supervisors in ensuring AM activities are carried out.
• Perform and record root cause analysis for major and repeat breakdowns for assigned machines.
• Participate in equipment / machine installation activities when such activities are going on.
• Consistently following preventative maintenance program for equipment & facility
• Maintaining clean, organized, and safe working environment maintenance shop and store
• Offer technical advice on various technical subjects.

Role Objectives

• Technical capability and understanding.
• Understanding of Total Preventive Maintenance (Autonomous Maintenance, Planned Maintenance,
• Early/equipment management, and Safety Health Environmental)
• Willingness to learn and develop.
• Structured approach to problem solving.
• Embraces personal challenge.
• Confident, rounded thinking
• Anticipates and overcomes obstacles.
• Resilient, optimistic, and open to change

Key Performance Areas
Task Management

• Adhere to daily and weekly checks to ensure smooth operation of site.
• Real time documentation of activities
• Structured approach to problems / trouble shooting.
• Root cause and knowledge sharing to avoid repeat breakdowns due to ineffective maintenance.
• Timely reporting of scheduled PM activities
• Minimal time to repair with effective outcome.

Relationship Management

• Develop and maintain strong relationships with internal and external stakeholders to ensure optimal performance.
• Work collaboratively all with stakeholders to facilitate delivery and execution of maintenance objectives.
• Communicate with stakeholders the impact of proposed or carried out activities.
• Recommend solutions without compromising quality or service while optimizing cost.

Self-Management

• Support, comply and ensure complicity with Health & Safety regulations, the Company Handbook, Quality
• Manuals and Environmental standards, and all other Company policies and procedures.
• Attend all Continuous development activities as planned and communicated.