Steam Boiler Maintenance Engineer at Sheffield Steel Systems

JOB RESPONSIBILITIES
 Operational Monitoring:

• Regularly monitor and inspect steam boilers to ensure they are operating efficiently and safely.
• Check boiler controls, valves, gauges, and other equipment to ensure proper functioning.

Maintenance Planning and Execution:

• Develop and implement maintenance schedules for steam boilers based on recommendations and operational needs.
• Conduct preventive maintenance tasks such as cleaning, lubricating, and replacing worn parts to prevent breakdowns and ensure optimal performance.
• Coordinate with other maintenance staff or contractors for specialized repairs or inspections.

Troubleshooting and Repairs:

• Diagnose and troubleshoot boiler malfunctions or issues promptly.
• Perform repairs or adjustments to boiler components, including pumps, valves, piping, and controls.
• Respond to emergency breakdowns and take appropriate corrective actions to minimize downtime.

Safety Compliance:

• Ensure compliance with safety regulations and standards related to boiler operation and maintenance.
• Conduct safety inspections, risk assessments, and implement safety procedures to prevent accidents and ensure a safe working environment.

Water Treatment and Chemistry:

• Monitor water quality and chemistry within the boiler system to prevent scale, corrosion, and other water-related issues.
• Implement water treatment programs and chemical dosing as per manufacturer recommendations and regulatory requirements.

Documentation and Reporting:

• Maintain accurate records of maintenance activities, inspections, repairs, and safety inspections.
• Generate reports on boiler performance, maintenance activities, and compliance with regulatory standards.

Training and Support:

• Provide training and guidance to operators or maintenance personnel on proper boiler operation, maintenance procedures, and safety protocols.
• Support the development of operational guidelines and standard operating procedures (SOPs) for boiler maintenance and operation.

Energy Efficiency and Cost Management:

• Implement energy-saving initiatives and practices to improve boiler efficiency and reduce operating costs.
• Monitor energy consumption and identify opportunities for optimization without compromising operational requirements.

Continuous Improvement:

• Identify opportunities for process improvements, equipment upgrades, or technological advancements to enhance boiler performance, reliability, and safety.
• Participate in root cause analysis and corrective action planning for recurring issues or failures.

Emergency Response:

• Be available for on-call duty and respond promptly to emergencies related to boiler operation, malfunction, or safety incidents.

TECHNICAL SKILLS:

• Should be a Steam Boiler Maintenance Engineer with minimum 10yrs of experience in Boiler maintenance.
• Familiarity with boiler control systems, instrumentation, and automation technologies (e.g., PLCs, DCS) used for monitoring and regulating boiler operations.
• Strong ability to diagnose complex boiler issues, interpret technical manuals, schematics, and blueprints to identify root causes and implement effective solutions.