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The company opened its first manufacturing facility in Mombasa, Kenya, in 1962, rapidly widening its reach to include further countries in East Africa, and then Southern Africa. In 2003, all operating companies were reversed into the current holding company called Safal Investments Mauritius Limited and conduct its business across Africa as the Safal Grou...
Description
Key ResponsibilitiesOperations & Process Control
- Operate and monitor mill equipment in accordance with approved operating procedures.
- Monitor process conditions and report abnormalities affecting production, quality or equipment performance.
- Prepare, load and process materials in accordance with established procedures and production requirements.
- Complete assigned production activities and maintain accurate production records and shift handovers. ,
Quality Management
- Comply with product specifications, quality standards and operating procedures.
- Identify and report quality defects, process deviations and non-conformances.
- Maintain accurate production and quality records to support traceability requirements. ,
Equipment Care & Housekeeping
- Conduct routine equipment checks and report abnormalities requiring attention.
- Support maintenance activities during planned maintenance and breakdown interventions.
- Maintain housekeeping standards within the work area in line with 6S requirements. ,
Safety, Health, Environment & Compliance
- Comply with HSEQ requirements, safe work procedures and LOTOTO requirements.
- Use prescribed PPE and maintain safe working practices within the assigned work area.
- Report hazards, incidents, near misses and unsafe conditions promptly. ,
Reporting & Communication
- Maintain accurate operational records and provide timely communication on production, quality and equipment performance.
- Support the onboarding of new team members and share job-related knowledge as required.
- Collaborate effectively with supervisors and cross-functional teams to achieve operational objectives. ,
Requirements
Minimum Requirements
- KCSE.
- Government Grade Test II or Craft Certificate in a relevant Engineering discipline. ,
- Minimum one (1) year relevant experience in machine operations within a manufacturing environment. ,
- Experience in Cold Rolling Mill operations or a similar production environment will be an added advantage. ,
- Knowledge of 6S and Autonomous Maintenance will be an added advantage. ,
Competencies
- Knowledge of cold rolling processes and mill operations.
- Ability to identify and report operational abnormalities.
- Understanding of product quality requirements and process standards.
- Good communication and teamwork skills.
- Strong safety awareness and operational discipline. ,
Computer Literacy
Basic Microsoft Office skills (Word and Excel).
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Description
Key ResponsibilitiesOperations, Process Control & Quality
- Monitor and control ARP operations to support safe, stable and efficient acid regeneration processes.
- Monitor process performance, operating conditions and quality parameters and coordinate actions to address process deviations.
- Support process stability through process monitoring, troubleshooting and problem resolution.
- Maintain accurate operational, process and quality records to support traceability and performance monitoring.
Equipment Reliability & Maintenance Coordination
- Conduct equipment inspections, condition monitoring and basic troubleshooting activities to support plant reliability and availability.
- Coordinate maintenance activities and support planned shutdowns, breakdown interventions and equipment improvement initiatives.
- Support TPM, Autonomous Maintenance and operational excellence initiatives to improve plant performance.
Safety, Health, Environment & Compliance
- Promote compliance with HSEQ requirements, process safety standards, chemical handling requirements and environmental controls.
- Monitor and report safety, environmental and process risks including spills, leaks, abnormal emissions, hazards and near misses.
- Maintain housekeeping standards in line with 6S requirements.
Reporting & Communication
- Maintain operational records, logs and reports and communicate plant status, quality concerns, equipment issues and operational priorities.
- Coordinate effectively with Pickling Line, Maintenance, Laboratory and Production teams to support uninterrupted operations.
- Participate in shift meetings, toolbox talks and continuous improvement activities.
Continuous Improvement
- Participate in Root Cause Analysis (RCA), TPM, Kaizen and Operational Excellence initiatives.
- Support implementation of approved improvement actions within the assigned work area.
Requirements
Minimum Requirements
- KCSE Certificate.
- Diploma in Chemical, Mechanical Engineering, or an equivalent technical qualification.
- Minimum two (2) years' experience in a manufacturing or process industry environment.
- At least one (1) year experience in Acid Regeneration Plant operations, chemical processing, utilities or related industrial processes.
Added Advantage
- Knowledge of Acid Regeneration Plant operations and hydrochloric acid regeneration processes.
- Understanding of process control systems, pumps, blowers, burners and heat recovery systems.
- Knowledge of environmental management and industrial emissions control systems.
- Training in 6S, TPM, Autonomous Maintenance and Process Safety Management.
Key Competencies
- Acid Regeneration Plant operation and process control.
- Process monitoring and interpretation of operating parameters.
- Quality monitoring, sampling coordination and record management.
- Equipment inspection, troubleshooting and problem-solving skills.
- Effective communication and teamwork.
- Strong attention to detail and commitment to safety.
Computer Literacy
- Proficiency in Microsoft Office applications (Excel, Word and PowerPoint).
- Basic ERP Knowledge.
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Key responsibilities:
Operations & Process Control
- Operate and monitor the Roll Grinding Machine to achieve production requirements and ensure roll quality.
- Verify roll identification, grinding requirements, dimensions and condition before processing.
- Safely mount, align, balance and position rolls on the grinding machine.
- Select and install appropriate grinding wheels and tooling for the required operation.
- Set and monitor grinding parameters including speed, feed, traverse and material removal.
- Inspect and adjust the grinding process to achieve required roll diameter, profile, crown, taper and surface finish.
- Maintain accurate grinding records and support Autonomous Maintenance and planned maintenance activities.
Quality Management
- Ensure ground rolls meet specified dimensional, geometrical and surface finish requirements.
- Conduct visual and dimensional inspections before and after grinding.
- Correctly use calibrated measuring instruments and report defective instruments.
- Maintain roll identification and traceability throughout the grinding process.
- Identify defects such as chatter marks, burns, scratches, incorrect profiles and uneven grinding.
- Prevent roll damage during handling, mounting, grinding and removal.
- Participate in RCA, CAPA and continuous quality improvement initiatives.
Safety, Health, Environment & Housekeeping
- Comply with all HSE policies, procedures, SOPs, LOTOTO and Permit-to-Work requirements.
- Conduct pre-start inspections of the grinder, guards, emergency stops and safety devices.
- Safely handle, inspect, mount and store grinding wheels in accordance with approved procedures.
- Use required PPE and follow safe operating procedures for rotating machinery and grinding operations.
- Safely handle rolls using approved lifting equipment and material-handling procedures.
- Identify and report hazards, near misses, equipment defects, spills and unsafe conditions.
- Maintain good housekeeping and 6S standards around the grinding area.
Equipment Reliability & Autonomous Maintenance
- Conduct routine inspections of the roll grinder and associated equipment.
- Perform assigned Autonomous Maintenance activities including cleaning, inspection and lubrication.
- Monitor hydraulic, pneumatic, electrical, lubrication and coolant systems for abnormalities.
- Report equipment abnormalities and breakdowns promptly to the responsible supervisor.
- Support preventive and breakdown maintenance activities within authorized limits.
- Verify equipment condition after maintenance before returning it to production.
Continuous Improvement
- Participate in TPM, Kaizen and Operational Excellence initiatives.
- Support achievement of productivity, quality, yield, cost and equipment reliability targets.
- Identify opportunities to reduce roll grinding cycle time.
- Contribute ideas to optimize grinding parameters and grinding wheel consumption.
- Support initiatives to reduce roll rejection, rework and excessive material removal.
- Participate in RCA of machine failures and recurring grinding defects.
- Contribute ideas that improve safety, quality, efficiency and machine reliability.
Reporting & Communication
- Maintain accurate production, roll identification, inspection and grinding records.
- Report machine defects, quality deviations and abnormal grinding conditions immediately.
- Communicate roll status and outstanding work during shift handovers.
- Provide accurate information on roll condition and grinding progress.
- Escalate conditions that may affect safety, production, quality or roll availability.
Requirements
Minimum Requirements
- KCSE Certificate.
- Grade Test II or Craft Certificate in Mechanical Engineering, Production Engineering, or a related engineering discipline.
- Minimum one (1) year of experience operating roll grinding machines, lathe machines, or similar machining equipment within a manufacturing environment. Based on the role experience requirements.
Added Advantage
- Training in machining, grinding operations, or engineering workshop practice.
- Knowledge of engineering drawing interpretation.
- Knowledge of 6S and Autonomous Maintenance.
- Experience in a steel manufacturing environment.
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Key Responsibilities
Operations & Process Control
- Monitor 6HI Mill operations and process parameters to maintain stable production within approved operating limits.
- Coordinate equipment set-up, calibration and process adjustments in accordance with production requirements and product specifications.
- Review process conditions, alarms and operating trends and take appropriate action within assigned authority.
- Support mill start-up, shutdown, product changeovers and recovery from abnormal operating conditions.
Technical Troubleshooting & Equipment Reliability
- Troubleshoot operational and equipment abnormalities and coordinate technical interventions with Maintenance and Engineering teams.
- Support fault diagnosis, machine adjustments and restoration of equipment following breakdowns or process interruptions.
- Monitor equipment condition and recurring operational losses and provide technical information to support corrective actions.
- Coordinate planned maintenance, inspections and breakdown interventions within the assigned shift.
Quality & Process Compliance
- Monitor rolling parameters and product quality against approved specifications and process standards.
- Verify completion of process checks, measurements and traceability requirements.
- Support containment and resolution of product quality deviations and recurring defects.
- Maintain accurate technical, quality and process-performance records.
Operator Guidance & Team Support
- Provide technical guidance to Operators on equipment operation, process parameters and safe work practices.
- Support onboarding, coaching and capability development of production operators.
- Promote adherence to approved SOPs, work instructions and operational standards.
- Support effective shift handovers and communication of operational priorities.
Safety, Health, Environment & Compliance
- Promote compliance with HSEQ requirements, LOTOTO requirements and machine safety standards.
- Monitor adherence to PPE, guarding, material handling and safe operating requirements.
- Report and follow up on hazards, incidents, near misses and unsafe conditions.
- Maintain workplace organisation and housekeeping standards in line with 6S requirements.
Continuous Improvement
- Participate in TPM, Root Cause Analysis (RCA), Kaizen and Operational Excellence initiatives.
- Support implementation of approved improvement actions.
- Contribute to initiatives that improve productivity, quality, safety and equipment reliability.
Requirements
Minimum Requirements
- Diploma in Mechanical Engineering, Production Engineering, Industrial Engineering, Electrical Engineering, Mechatronics or an equivalent technical discipline.
- Minimum three (3) years' relevant technical experience in a manufacturing or heavy industrial environment.
- At least two (2) years' experience in cold rolling, metal processing, production process control or comparable manufacturing operations.
Added Advantage
- Knowledge of cold rolling processes and 6HI Mill operations.
- Training or exposure to TPM, 6S, Autonomous Maintenance and Root Cause Analysis.
- Understanding of PLC-based control systems and industrial instrumentation.
- Knowledge of ISO 9001, ISO 14001 and ISO 45001 management systems.
Key Competencies
Technical Competencies
- 6HI Mill operation and cold rolling process knowledge.
- Process monitoring and control.
- Equipment troubleshooting and fault identification.
- Quality control and defect identification.
- Equipment inspection and maintenance coordination.
- Root Cause Analysis and structured problem-solving.
- Production reporting and data interpretation.
Behavioural Competencies
- Strong safety and quality orientation.
- Analytical thinking and sound judgement.
- Effective communication and teamwork.
- Planning and coordination skills.
- Accountability and reliability.
- Continuous learning and improvement mindset.
Computer Literacy
- Proficiency in Microsoft Office applications, particularly Excel and Word.
- Ability to use production monitoring and reporting systems.
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Description
Operations & Process Management
- Plan, coordinate, and supervise daily production operations to achieve production targets, operational efficiency, and customer requirements within the shift.
- Monitor production output, machine utilization, process performance, and resource availability to ensure smooth shift operations.
- Coordinate maintenance activities, pre-start inspections, material availability, inventory control, and equipment reliability to minimize downtime and production losses.
- Maintain and post accurate production records, shift handovers, and operational reports.
- Participate in problem-solving and corrective action initiatives, support continuous improvement programs and all company initiatives as required.
- collaborate effectively with other departments i.e. Planning, Maintenance, Quality, Maintenance, Stores, HR for optimum production and operation efficiency during shifts.
- Other duties assigned by the Production Engineer.
Quality Management
- Monitor and ensure product quality throughout the production shift.
- Identify, control, segregate, and report non-conforming products.
- Ensure adherence to quality standards, work instructions, customer specifications, and quality management system requirements.
- Investigate quality issues and coordinate corrective and preventive actions.
- Maintain accurate quality records, inspection reports, and traceability documentation.
- Support continuous improvement activities aimed at reducing defects, waste, and process variation.
Safety, Health, Environment & Housekeeping (SHEH)
- Enforce compliance with all health, safety, and environmental requirements within the shift.
- Ensure proper use of PPE and adherence to safe working procedures.
- Promote safe machine operation, emergency preparedness, and lockout/tagout requirements.
- Conduct shift workplace safety inspections and report unsafe conditions.
- Champion Gemba 6S standards, including workplace organization, cleanliness, and waste control.
- Ensure team compliance SHE policies during the shift.
- Foster a culture of safety awareness, incident prevention, and continuous improvement in SHE performance.
Requirements
Qualifications required:
- Minimum academic qualification: Diploma in Industrial, Mechanical, Electrical, Production Engineering or equivalent qualifications.
Qualifications as an added advantage:
Experience required:
- Minimum three (3) years' experience in a similar role.
- Experience in steel processing or heavy manufacturing environment will be an added advantage.
Key competencies and skills:
- Leadership.
- Problem solving skills.
- Teamwork.
- Decision making skills.
- Results oriented.
Language requirements:
Additional/specific work requirements:
- Knowledge of Steel Processing Operations.
- Training in 6S, Autonomous Maintenance and TPM.
- Knowledge of ISO 9001, ISO 14001 and ISO 45001 systems.
- Ability to work shifts, weekends and public holidays when required.
- Physically fit to work in a manufacturing environment and wear required PPE.
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Description
Operations & Process Control
- Set up, operate and monitor the roll forming or slitting line in accordance with job orders and production specifications, SOPs and approved operating parameters.
- Operate the uncoiler, forming or slitting units, stacking or rewinding units, and related equipment.
- Handle, identify, label, weigh, band, arrange and transfer materials and finished products using approved methods.
- Maintain coil traceability, monitor material usage, execute job orders in the correct sequence, and accurately account for production, downtime and scrap.
- Conduct daily equipment inspections, cleaning, lubrication and approved operator-level adjustments; report abnormalities and support authorised maintenance activities.
- Complete production records and shift handover communication.
- Participate in 6S, autonomous maintenance, waste reduction, peer knowledge sharing, onboarding support and approved company initiatives
Quality Management
- Ensure products meet customer specifications and established quality standards.
- Maintain product traceability and support quality improvement initiatives.
- Check incoming materials, monitor the production process and verify finished products against specified quality requirements, including profile, cover width, dimensions and appearance.
- Identify, segregate, label, record and report defective or non-conforming material to Quality personnel.
- Stop or hold production where results fall outside approved limits, maintain product traceability, and support corrective action within the operator’s authority
Equipment Care & Housekeeping
- Comply with all Health, Safety, Environmental and Quality (HSEQ) requirements, policies and procedures.
- Adhere to LOTOTO, Permit-to-Work and safe work practices.
- Identify, report and address unsafe conditions and near misses.
- Participate in safety inspections, toolbox talks and emergency response activities.
- Maintain housekeeping standards through implementation of 6S
Requirements
Minimum Requirements
- KCSE.
- Government Grade Test II or Craft Certificate in a relevant Engineering discipline. ,
- Minimum one (1) year of relevant experience in machine operations within a manufacturing environment. ,
- Experience in Roll Forming operations or a similar production environment will be an added advantage. ,
- Knowledge of 6S and Autonomous Maintenance will be an added advantage. ,
Competencies
- Knowledge of cold rolling processes and mill operations.
- Ability to identify and report operational abnormalities.
- Understanding of product quality requirements and process standards.
- Good communication and teamwork skills.
- Strong safety awareness and operational discipline. ,
Computer Literacy
- Basic Microsoft Office skills (Word and Excel).
go to method of application »
Description
Key responsibilities:
Operation & Process Control
- Operate and continuously monitor rolling-oil pumps, tanks, filtration systems, cooling systems, valves, and associated equipment to support uninterrupted CRM operations.
- Maintain rolling-oil operating parameters within prescribed limits, including oil level, temperature, pressure, flow rate, and circulation performance.
- Ensure continuous oil supply and return circulation to the mill during production.
- Monitor oil quality, cleanliness, and system performance, and promptly report deviations from established operating standards.
- Respond to alarms, process abnormalities, and oil-supply interruptions in accordance with approved operating procedures.
- Conduct routine operational checks and take approved corrective actions to maintain stable process conditions.
Quality Management
- Monitor filtration system performance and filter differential pressure to ensure effective contaminant removal.
- Clean and replace filters in accordance with approved operating procedures.
- Monitor and control contamination from metal fines, sludge, water ingress, and foreign materials.
- Drain, collect, and dispose of sludge and contaminated oil in accordance with environmental and plant procedures.
- Maintain rolling-oil quality standards to minimize surface defects, staining, and rolling performance issues.
- Escalate oil-quality abnormalities that may affect product quality or production performance.
Autonomous Maintenance
- Conduct routine inspections of pumps, motors, valves, pipelines, tanks, filters, heat exchangers, and associated equipment.
- Identify, report, and record equipment abnormalities including leaks, excessive vibration, abnormal noise, overheating, and damaged components.
- Perform approved autonomous maintenance activities, equipment cleaning, lubrication checks, and other operator-maintainable tasks.
- Support maintenance teams during planned and corrective maintenance activities by providing operational assistance, equipment preparation, and required isolations.
- Verify readiness of standby equipment and promptly report deficiencies to ensure availability for changeover when required.
- Maintain equipment cleanliness and accessibility to support reliable operation and maintenance activities.
Production Support & Documentation
- Ensure rolling-oil systems are prepared and available prior to CRM startup and remain within operating parameters during production.
- Coordinate with CRM operators during startup, shutdown, product changeovers, and operational adjustments.
- Record and monitor oil temperature, pressure, flow, tank levels, filter condition, and other required operating parameters.
- Maintain accurate shift logs, inspection records, oil consumption records, and operational checklists.
- Provide effective shift handovers, highlighting equipment condition, process status, and outstanding issues.
- Escalate any abnormal conditions that may impact safety, quality, equipment reliability, or production performance.
Safety, Environment & Housekeeping
- Operate equipment in accordance with approved SOPs, risk assessments, and plant safety requirements.
- Correctly use required PPE and comply with LOTO, permit-to-work, and other plant safe-work procedures.
- Prevent, identify, and promptly respond to oil spills, leaks, and environmental hazards in accordance with emergency and environmental procedures.
- Maintain high standards of housekeeping and ensure safe access around tanks, pumps, pipelines, and associated equipment.
- Participate in toolbox talks, safety inspections, emergency drills, incident reporting, and continuous improvement activities.
- Promote safe work practices and immediately report unsafe conditions, unsafe acts, and near-miss incidents.
Requirements
Minimum Requirements
- KCSE Certificate.
- Government Trade Test Grade II General Fitting or equivalent technical qualification.
- Minimum 3 years' experience operating industrial process or production equipment in a manufacturing or heavy industrial environment.
- Minimum 1 year's experience operating oil circulation, filtration, cooling, lubrication, hydraulic, or similar industrial fluid-handling systems.
Added Advantage
- Certificate in Mechanical Engineering or related field.
- Training in chemical handling, spill response, fire safety, emergency response, and first aid.
- Knowledge of 6S, TPM, and Autonomous Maintenance.
- Awareness of ISO 9001, ISO 14001, and ISO 45001 management systems.
- Experience in a Cold Rolling Mill (CRM) or similar continuous-process plant.
Technical Competencies
- Knowledge of rolling-oil circulation, filtration, cooling, and storage systems.
- Ability to operate and monitor pumps, filters, tanks, valves, heat exchangers, and associated equipment.
- Understanding of oil temperature, pressure, flow, level, contamination, and cleanliness control.
- Ability to identify and report equipment abnormalities such as leaks, vibration, overheating, and pressure loss.
- Ability to interpret SOPs, process flow diagrams, gauges, and operating parameters.
- Knowledge of safe work practices, LOTO, permit-to-work systems, and PPE requirements.
- Good record-keeping, communication, and shift handover skills
Method of Application
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